ERAD Pumpdown Data Acquisition Setup
1. Hardware Setup
Connect Hardware Components as shown in Figure 1:
- USB to Serial Cable: Connect this to the ERAD pumpdown laptop.
- Gray Null Modem Cable: Attach one end to the USB to Serial cable.
- Black Startech Serial to Ethernet Adapter: Plug into the Null Modem cable and ensure it’s powered on.
- Access Point:
- Connect an Ethernet cable from Startech to the LAN port on the power adapter.
- Connect another Ethernet cable from the Access Point to the POE port on the power adapter.
- Position Access Point facing logger’s access point to maximize connectivity.
Verify COM Port for USB to Serial Cable:
- On the ERAD laptop, open Device Manager > Ports and identify the COM port for the USB Prolific device.
- If COM port is not listed: Install drivers for the USB to Serial cable.
2. Configure ERAD Output Settings on Pumpdown Laptop
Open ERAD Software and configure output settings:
- Set Baud Rate to 9600 (indicated by green check box).
- Choose the COM Port identified in Device Manager as the I/O port.
- Ensure both SP and TS options are selected and green.
Verify Data Transmission:
- Confirm that TX/RX lights on the Startech Serial to Ethernet Adapter are blinking, indicating data transmission.
If data is not transmitting:
- Verify all cable connections.
- Confirm the baud rate on the Serial to Ethernet adapter matches the ERAD setting (check at 10.0.0.2 config page).
- Troubleshoot further by:
- Rebooting the pumpdown laptop.
- Disconnecting and reconnecting the pumps, then restarting the laptop.
3. Configure Dipole Pump Plugin on MaticAI/ZipVision Computer
Verify Access Point Connection:
- Ensure the Access Point is connected and hardware is visible.
- In a browser, try 10.0.0.2 to confirm connection.
- If unable to connect: Use https://localhost:8043 (contact Dipole Support if assistance is needed).
- Check Devices to ensure at least one logger access point is connected. Adopt or reposition access points as needed.
Set Up Dipole Pump Plugin:
- Open the Dipole Pump Pluginand configure:
- Host IP: 10.0.0.2
- Port: 90
- Press Start Receiving to begin data reception.
- Open the Dipole Pump Pluginand configure:
Validate Data Stream and Assign Indexes:
- Confirm data is incoming by checking values in text boxes.
- In the bottom-right table, check for Index | Value pairs.
- If values are not separated, enter a comma in the Division Character field (bottom right).
- Assign indexesto parameters:
- For example, if Index 1 is Pressure, enter 1 in the pressure field for Pump 1.
- If Index 2 is Rate, enter 2 in the rate field for Pump 1.
- Pressure and rate values should now appear in MaticAI/ZipVision.
Safety Note: Ensure secure connections and correct COM port settings to prevent data interruptions. Verify access point alignment for optimal connectivity.
Figure 2 Device Manager
Figure 3 Serial Output Settings
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